With the continuous advancement of automation technology, pipe bending machines, laser pipe cutting machines and laser welding machines are three key equipment that have played an important role in shelf manufacturing in recent years. This article will discuss in detail the application of these three types of equipment in shelf production.
1. Application of pipe bending machines in shelf production
Pipe bending machines are mechanical equipment used for precise bending of metal pipes, and are widely used in the production and processing of various pipe fittings.
1.1 Working principle of the pipe bending machine
The working principle of the pipe bending machine is to heat or cool the metal pipe by mechanical means, and use the bending mold and the pressure of the machine to bend the pipe into the required shape.
With the continuous development of automation technology, many pipe bending machines can now achieve precise operation through digital control, and can automatically complete the bending operation according to the preset program.
1.2 Advantages of pipe bending machines in shelf production
The pipe bending machine can accurately control the bending angle, radius and bending position of the pipe, avoiding the errors and inconsistencies caused by traditional manual bending.
In the production process of the shelf, the application of the pipe bending machine can ensure the accuracy of each bending part and ensure the stability and beauty of the shelf.
In addition, the pipe bending machine can significantly improve production efficiency, reduce manual operation and reduce production costs.
1.3 Application example of pipe bending machine
Taking a large supermarket shelf as an example, after using the pipe bending machine, the production cycle is greatly shortened. Through the tube bending machine, manufacturers can achieve standardized production and ensure the quality and consistency of each shelf.
2. Application of laser pipe cutting machine
The laser pipe cutting machine is one of the most advanced equipment in the field of tube cutting. It uses a high-power laser beam to accurately cut metal tubes into the required shape.
Compared with traditional cutting methods, laser tube cutting machines have the advantages of high precision, high efficiency, less thermal deformation, and no burrs, and have been widely used in shelf production.
2.1 Working principle of laser pipe cutting machine
The laser pipe cutting machine has high cutting accuracy and can cut complex graphics and details. Moreover, since there is no physical contact during cutting, the surface of the tube will not be mechanically damaged.
2.2 Advantages of laser pipe cutting machine in shelf production
The advantages of laser pipe cutting machine in shelf production are mainly reflected in the following aspects:
High-precision cutting: The laser pipe cutting machine can accurately control the cutting path and cutting depth through the CNC system to ensure that the accuracy of each cutting position is at the micron level.
Complex shape cutting: The laser pipe cutting machine can easily cut holes, slots, patterns and curves of various complex shapes, greatly enriching the possibilities of shelf design.
Reduce material waste: The high precision of laser cutting makes the cutting gap very small, which can maximize the use of pipes, reduce the generation of waste, and thus reduce material costs.
High efficiency: The laser pipe cutting machine can quickly complete large-scale cutting work, improve production efficiency, and shorten the production cycle.
2.3 Application examples of laser pipe cutting machines
After the laser pipe cutting machine is adopted, the cutting efficiency and accuracy are greatly improved, which greatly improves the automation degree of the entire production line and reduces the error rate and time cost of manual operation.
At the same time, the laser cutting machine can cut directly according to the CAD design drawings, reducing the workload of manual docking and avoiding deviations in design and production.
3. Application of laser welding machine
The application of laser welding machine in the field of metal processing is becoming more and more extensive.
3.1 Working principle of laser welding machine
The laser welding machine heats the local area of the welding material through a high-power laser beam, causing it to melt quickly and form a weld.
3.2 Advantages of laser welding machine in shelf production
The main advantages of laser welding machine in shelf production are as follows:
High-precision welding: Laser welding machine can achieve very precise welding, the weld is smooth and uniform, and the welding strength is high.
Non-contact welding: Laser welding is non-contact welding through laser beam, which avoids deformation and damage that may occur in traditional welding methods.
Wide range of application: In the production process of shelves, laser welding machine can meet the welding needs of various materials.
Improve production efficiency: Laser welding machine has the advantages of high degree of automation, fast welding speed, stable welding quality, etc., which can greatly improve welding efficiency and shorten production cycle.
3.3 Application examples of laser welding machine
In the production process of a multi-layer shelf, laser welding machine is widely used for the connection of various metal parts.
By using laser welding, the connection welds of various parts of the shelf are more uniform, the appearance is smoother, and the welding strength is higher, which can ensure the stability of the shelf when carrying heavy objects.
The precision and speed of laser welding make the entire production process more efficient, and the production cost is also effectively controlled.
Conclusion
In summary, the combined application of pipe bending machine, laser pipe cutting machine and laser welding machine has greatly improved the automation and production efficiency of shelf manufacturing. These three equipments play an important role respectively. By precisely controlling every link in the production process, they ensure the consistency and stability of product quality and provide strong technical support for modern shelf production.