With the continuous development of modern manufacturing industry, laser pipe cutting machines, laser plate cutting machines, pipe bending machines and laser welding machines have shown great advantages in the manufacturing of complex products. This article will focus on the production process of pipe supports, a typical product, and explore the application of the above equipment in its production.
1. Application of laser pipe cutting machine in pipe support production
As an advanced equipment for pipe processing, laser pipe cutting machine is widely used in the manufacturing process of pipe supports. The advantage of laser pipe cutting machine is that it can provide high-precision and high-quality cutting effects, while having high production efficiency.
1.1 Working principle of laser pipe cutting machine
The laser pipe cutting machine generates high energy by focusing the laser beam, directly acting on the surface of the metal pipe, heating it to a high temperature and melting or gasifying it, and finally completing the cutting.
1.2 Application in pipe support production
Pipe supports are usually made of metal pipes or angle steels and other materials. In the production process, the application of laser pipe cutting machine is mainly reflected in the cutting of pipes. Laser pipe cutting machine can efficiently perform straight line cutting, circular cutting and complex graphic cutting, and is suitable for a variety of pipes.
1.3 Advantages of laser pipe cutting machine
·High precision: The cutting accuracy of laser pipe cutting machine can reach ±0.1mm, ensuring the precision processing of pipe bracket.
·Strong flexibility: Laser pipe cutting machine is suitable for pipes of different materials, including stainless steel, carbon steel, aluminum alloy, etc., and can meet various design requirements.
·Save materials: The heat affected zone of laser pipe cutting machine is small, which can reduce material waste and reduce production costs.
2. Application of pipe bending machine in pipe bracket production
As an important equipment for pipe bending, pipe bending machine can provide high-precision bending effect and ensure the firmness and stability of pipe bracket structure.
2.1 Working principle of pipe bending machine
The pipe bending machine guides the pipe into the pipe bending mold through the hydraulic drive system, and uses the mold and pressure to bend the pipe into the required angle. The pipe bending machine can complete various complex angles and radii bending tasks by precisely controlling the pressure and the shape of the mold.
2.2 Application in pipe bracket production
In the production of pipe brackets, pipe bending machines are mainly used to bend pipes or steel pipes to meet the support requirements in different environments. Many pipe supports require pipe sections with different bending angles. For example, when supporting pipes along building walls, bridges and other structures, they must be precisely bent by pipe bending machines to ensure installation accuracy and stability.
2.3 Advantages of pipe bending machines
·High precision: pipe bending machines can accurately control the bending angle and radius of pipes to ensure the precise installation of pipe supports.
·High degree of automation: modern pipe bending machines have automated control systems that can automatically complete bending tasks according to design requirements and improve production efficiency.
·Strong adaptability: pipe bending machines are suitable for a variety of pipes, including stainless steel, aluminum alloy, etc., and can meet the needs of different bracket designs.
3. Application of laser welding machines in the production of pipe supports
As a representative of modern welding technology, laser welding machines can provide high-strength and high-precision welding effects. In the production of pipe supports, laser welding machines play an important role, especially in the welding process of supports.
3.1 Working principle of laser welding machines
Laser welding machines use high-energy laser beams to locally heat metal parts to a molten state to form welded joints. Laser welding machines have very high energy density and can quickly melt metal and complete welding in an instant.
3.2 Application in the production of pipe supports
In the production process of pipe supports, laser welding machines are used to connect the various components of pipe supports. Especially when welding thin-walled metal parts, laser welding machines can provide high-quality welded joints without deformation, avoiding the thermal deformation problems that may be caused by traditional welding methods.
3.3 Advantages of laser welding machines
·High-precision welding: Laser welding machines can provide very precise welding effects and are suitable for the connection of precision parts.
·Small heat-affected zone: The heat-affected zone of the laser welding machine is small, which can avoid excessive heat treatment and deformation of the material.
·Fast welding speed: The laser welding machine is very fast, suitable for mass production and improves production efficiency.
Conclusion
The application of laser pipe cutting machines, pipe bending machines and laser welding machines in the production of pipe supports has greatly improved the accuracy, quality and production efficiency of the products. Through the application of these equipment, the production process of pipe supports has become more efficient and precise, meeting the needs of modern industry for high-quality and high-precision products.