From traditional manual production to modern automated production, laser pipe cutting machines, pipe bending machines, laser welding machines and other equipment play an important role in the manufacturing process of door hardware handles. This article will introduce in detail the application of these equipment and their important role in the production of door hardware handles.
1. Application of laser pipe cutting machine in the production of door hardware handles
1. The basic principle of laser pipe cutting machine
Laser pipe cutting machine is an efficient and precise cutting equipment. Compared with traditional mechanical cutting methods, laser cutting machines have the advantages of high cutting accuracy, small heat impact, and smooth cutting surface.
The main advantages of laser pipe cutting machines are reflected in the following aspects:
·High-precision cutting: Laser pipe cutting machines have extremely high precision and are suitable for products such as door hardware handles that require extremely high details.
·High degree of automation: Laser pipe cutting machines can realize fully automated cutting operations, greatly improving production efficiency.
·Wide applicability: Laser pipe cutting machines can cut different types of metal materials.
2. Application of laser pipe cutting machines in the production of hardware handles
The application of laser pipe cutting machines makes cutting operations more precise and efficient.
Especially when facing complex design requirements, laser pipe cutting machines can realize different forms of cutting such as curves, circles, and straight lines to meet diverse design styles.
Laser pipe cutting machines can accurately cut according to design drawings through CNC programming to ensure smooth cutting edges and accurate dimensions.
For some special appearance requirements, laser pipe cutting machines can also flexibly adjust the cutting path to ensure the exquisiteness and quality of the product.
3. Advantages of laser pipe cutting machines
·High efficiency: Laser pipe cutting machines save more time than traditional cutting methods. Almost no waste is generated, which improves material utilization.
· Reduce subsequent processing: Due to the high precision of the laser pipe cutting machine, subsequent grinding, deburring and other processes can be reduced or omitted, further improving production efficiency.
· Customized production: Due to the flexible programming function of the laser pipe cutting machine, hardware handles of different styles and specifications can be produced according to customer needs.
2. Application of pipe bending machine in the production of door hardware handles
1. Working principle of pipe bending machine
Pipe bending machine is a kind of equipment used for bending metal pipes. The working principle of the pipe bending machine includes the steps of pipe feeding, fixing, bending, and taking materials. The main components of the pipe bending machine include hydraulic system, transmission system and control system.
The pipe bending machine has the following characteristics:
· Simple operation: Modern CNC pipe bending machines are equipped with automatic control systems, which are very easy to operate.
· High precision: The pipe bending machine using CNC system can accurately control the bending angle and radius, which is suitable for large-scale production.
· Strong adaptability: The pipe bending machine can meet the diversified design requirements of door hardware handle products.
2. Application of pipe bending machine in the production of hardware handles
The application of pipe bending machine has greatly improved the efficiency and precision of the production process of hardware handles.
The pipe bending machine can accurately bend the pipe according to the design requirements to ensure the smoothness and consistency of the bent part. Modern pipe bending machines can achieve multiple bends to produce more complex and exquisite handle shapes to meet the needs of different users for the appearance and function of door hardware handles.
3. Advantages of pipe bending machine
·Improve production efficiency: pipe bending machines can quickly and accurately complete mass production, reduce manual operation, and improve production efficiency.
·Reduce manual errors: pipe bending machines use CNC systems to avoid errors in manual operation.
·Meet customized needs: pipe bending machines can meet diversified needs such as customization and large-scale production.
3. Application of laser welding machine in the production of door hardware handles
1. Working principle of laser welding machine
Laser welding machine is a device that uses the high temperature generated by laser beams for metal welding. Laser welding machines have the advantages of small heat-affected zone, fast welding speed, and high welding quality, and are widely used in the field of metal welding.
The advantages of laser welding machines are mainly reflected in the following aspects:
·High-precision welding: Laser welding machines can be applied to products that require high welding quality.
·Non-contact processing: Laser welding machines can avoid deformation and damage in traditional welding, especially for thin-walled materials.
·High efficiency: Laser welding machines are fast and can greatly improve production efficiency.
2. Application of laser welding machines in the production of hardware handles
Laser welding machines can be used for welding of decorative parts, connectors and other parts on the surface of handles. After welding, not only the joints are firm, but also the appearance is smooth and there are no obvious weld marks, which meets the needs of high-quality products.
The specific applications of laser welding machines in the production of hardware handles include:
·Precision welding: Laser welding machines can ensure the accuracy of welding joints and avoid excessive heat-affected zones.
·Thin-walled parts welding: Laser welding machines are suitable for welding thin-walled materials and can ensure the strength and aesthetics of joints.
·Complex structure welding: Laser welding machines can complete precision welding without affecting the overall structure to ensure the stability of the structure.
3. Advantages of laser welding machine
· Improve production efficiency: Laser welding machine is fast, suitable for mass production, and reduces manual intervention, which improves production efficiency.
· Improve welding quality: The high precision and low heat impact characteristics of laser welding machine significantly improve the welding quality, and the welding joint is beautiful and firm.
· Save materials: Laser welding machine does not need to add a large amount of welding materials, which can effectively save production costs and reduce resource waste.
4. Conclusion
With the development of science and technology, advanced equipment such as laser pipe cutting machine, pipe bending machine, laser welding machine, etc. have played an increasingly important role in the production process of door hardware handles. Through the application of these equipment, the manufacturing process of hardware handles has become more precise, fast and environmentally friendly, which has promoted the progress and development of the hardware industry.